Refurbished Cummins 6BTA 5.9 marine diesel engine installed aboard 1992 Anderson vessel during professional marine engine survey inspection by 805 Marine Diesel Mechanic

Premium Marine Engine Survey Report
1992 ANDERSON
Cummins 6BTA 5.9 Marine Diesel • ZF 220 IV Marine Transmission
Cummins 6BTA
ZF 220 IV
Sea Trial
Oil Analysis

Conducted by:
Jeff Lendall & Sons
805 Marine Diesel Mechanic

OFFICIAL#: 1034814
LOA: 26FT
YEAR: 1992 Anderson

This survey documents the operational testing, cooling-system inspection, drivetrain evaluation, lubrication-system findings, sea trial observations, and overall propulsion-system condition of the Cummins 6BTA powered 1992 Anderson vessel.

ENGINE

Engine Make: Cummins
Engine Model: 6BTA
Engine Type: Inboard
Power HP: 330
Fuel Type: Diesel
Hours: 297
Serial Number: 452602

TRANSMISSION PORT: ZF 220 IV 1.5:1 Transmission

Engine Room Systems

Throttle & Shifter Controls: Morse cable shifters worked properly.
Seawater Pump: Seals not leaking/no water present. Adequate pressure observed.
Tube-Type Heat Exchanger: Checked inlet and outlet flow temperatures within acceptable parameters.
Engine Oil Cooler: Checked inlet and outlet temperatures, all within acceptable parameters.
Seawater Pump Outlet Pressure: Adequate pressure.
Coolant Level Sensor: Working properly with no leaks observed.
Engine Mounts and Bed: Main engine beds are heavy longitudinal stringers inboard and outboard. Engine mounts satisfactory.
Lubrication: Oil level indication normal.
Lube Oil Pressure: (WOT) engine 100% load 51 PSI.
Cooling System Type: Freshwater reservoir type cooling with seawater cooled wet exhaust. Operated satisfactorily.
Seawater Strainer: 1 1/2 Groco bronze alloy with sight glass. Appeared serviceable and well maintained.
Coolant Level: Normal levels observed. Expansion tank pressure tested to 25 PSI with no noticeable pressure drop. Heat sensing gun used on all cooling-system surfaces with normal operating temperatures observed.
Hoses and Clamps: Double clamped where sighted.
Belts and Pulleys: Tensioner arm, idler pulley, and serpentine belt appear worn and should be replaced in the near future.
Seacocks and Strainers: Seawater seacocks were ball valve type and operated smoothly and satisfactorily.
Exhaust System: Seawater cooled with risers and flexible coupling sections double clamped where sighted.
Engine Alarms: Low oil pressure alarm and coolant overheat warning audible at helm station operated satisfactorily.
Engine Shut Down: Electronic style shut off solenoid switches operated satisfactorily.
Engine Alignment: Appeared smooth and without vibration.
Rudder: Outside hull style appeared serviceable with no vibration.
Turbocharger: No boost tests performed. Turbo appeared to spool around 1200 RPM and operated satisfactorily.

SEATRIAL REPORT

Engine Start The engine started without excessive cranking.
Exhaust Appearance The engine exhaust appeared normal.
Cooling Water Exhaust The cooling water exhaust appeared adequate and normal.
Instrumentation The engine instruments operated within normal limits at idle, cruising speed, and WOT.
Steering System Steering system operated normally and was very responsive.
Throttle Operation Throttle operated normally with no adjustment needed.
Transmission Operation Transmission shifted smoothly with no excessive noise.
Backdown Test Backdown test satisfactory.
Rudder Linkage Rudder linkage operated smoothly while underway.

WOT TEST

Wide open throttle test operated for 3 minutes. No smoke, overheating, or abnormal noise observed from engine or transmission. Heat gun and instrumentation confirmed proper operating temperatures. Engine transitioned extremely smoothly from idle to WOT.

Recommendations and Observations

  1. Tensioner arm, idler pulley, and serpentine belt appear worn and should be replaced in the near future.
  2. The engine was refurbished by Cummins around 2018 and with such low operating hours appears to be in excellent overall condition. No oil or fluid contamination observed in bilge after sea trial. Engine produced virtually no smoke except minor cold-start smoke during warm-up, which is considered normal operation for Cummins marine diesel engines. Engine transitioned from idle to WOT with exceptionally clean combustion and no visible smoke output. Overall mechanical condition receives a strong recommendation.


Cummins refurbished marine diesel engine identification placard showing certified refurbishment documentation and engine serial information

Cummins refurbished engine ID placard.


Cummins 6BTA marine diesel tensioner arm idler pulley and serpentine belt showing wear requiring preventative maintenance replacement

Tensioner arm, idler pulley, and serpentine belt showing wear.

MARINE ENGINE SURVEY SUMMARY

As a result of my investigation, MARINE ENGINE SURVEY, and by virtue of my experience, my opinion is OVERALL ENGINE RATING: GOOD. The engine room and engine appear to be well maintained.


Marine engine survey rating scale showing GOOD overall Cummins 6BTA propulsion-system condition

NOTICE

The following statements limit the liability of the undersigned and set ethical standards associated with this report. Use of this report for any purpose constitutes acceptance of the following:

NOTE A: This report is issued without prejudice and is the property of the Requestor as listed above. Any use or distribution by another party is prohibited and shall render this report invalid.

NOTE B: This report is issued subject to the understanding that the undersigned surveyor is not responsible for error, omission, negligence or misstatement. This report is a statement of my opinion based on the conditions as I found them. It is not a warranty express or implied. This inspection is valid this date only as conditions of vessels in a saltwater environment can deteriorate rapidly. Condition is to be regarded as good or better unless reported herein.

Owner/Surveyor Jeff Lendall

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